Our high-performance Wedge Wire Wrapped Screens are engineered for the most demanding filtration and separation challenges. Utilizing precision-welded V-shaped profiles, these screens provide a non-blinding, self-cleaning action that ensures maximum throughput and minimal pressure drop. From seawater desalination to oil and gas sand control, our solutions combine structural integrity with micron-level accuracy to optimize fluid dynamics in critical industrial environments.
Constructed from premium alloys including 316L Stainless Steel, Duplex 2205/2507, and Hastelloy C-22, our wrapped screens are designed to withstand extreme corrosion, high pressure (up to 200+ bar), and temperature fluctuations from -200°C to 550°C. With full EN 10204 3.1/3.2 traceability and compliance with API and ASME standards, we deliver reliability and longevity for the petrochemical, mining, and food processing sectors.
| Material Options | 316/316L, Duplex 2205/2507, Hastelloy C-22, Carbon Steel | Slot Width Range | 0.1 mm – 5.0 mm (±0.05 mm tolerance) |
|---|---|---|---|
| Open Area % | 15% – 40% for optimized flow dynamics | Operating Temp | -200°C to +550°C (Cryogenic to Thermal) |
| Pressure Rating | Up to ASME B31.3 Class 2500 / 200+ bar | Wedge Wire Pitch | 1 mm – 10 mm precision-welded profile |
| Support Rod Dia | 3 mm – 20 mm laser-welded reinforcement | Surface Finish | Electropolishing (Ra ≤0.2 µm) or HIP |
| Compliance | API 19SS, API 5CT, NORSOK M-650, ISO 5817 | Certification | Full EN 10204 3.1/3.2 Traceability |
Utilizing Duplex and Hastelloy with PREN ≥35 to thrive in acidic slurries and chloride-rich offshore environments.
V-shaped wedge wire geometry prevents blinding, reducing downtime and maintenance cycles significantly.
Strict ±0.05 mm slot tolerances ensure precise particle retention for pharma and food-grade filtration.
Up to 40% open area minimizes pressure drops (ΔP 0.3 bar) even when handling high-viscosity crude oils.
Electropolished surfaces (Ra ≤0.2 µm) meeting EHEDG and 3-A standards for dairy and biopharma use.
Laser-welded support rods and HIP processing eliminate micro-cracks for high-pressure subsea applications.
Full EN 10204 3.1/3.2 certification ensures every alloy batch is tracked from melt to installation.
CNC laser-cut slotting ensures ±2% dimensional accuracy for critical sieve tray applications.
Bubble Point Testing per ASTM E128 validates particle retention from 10 to 500 µm.
Hydrostatic burst testing conducted at 2x working pressure to guarantee subsea safety.
Flexible flanged or threaded ends compatible with ANSI B16.5 and ISO 7/1 standards.
Automated TIG welding maintains ≤0.1 mm deviation according to ISO 5817 standards.
| Performance Metric | Standard Mesh Screens | Wedge Wire Wrapped Screens |
|---|---|---|
| Anti-Clogging | High Risk of Blinding | Self-Cleaning V-Profile |
| Pressure Drop | Significant (High ΔP) | Minimal (ΔP 0.3 bar) |
| Service Life | Frequent Replacement | Extended (Corrosion Resistant) |
| Accuracy | Approximate Filtration | Micron-Level Precision |
| Maintenance Cost | High (Manual Cleaning) | Low (Automated Throughput) |
Unlike perforated plates, Wedge Wire features a V-shaped profile that creates a wider opening on the inside than the outside, preventing particles from bridging and clogging the screen.
Duplex 2205 or 2507 is recommended due to high chloride resistance (PREN ≥35) and superior yield strength compared to standard stainless steel.
Yes, we offer Titanium-clad and Alloy 625 screens specifically designed for brine filtration in geothermal fields up to 450°C.
We use CNC laser calibration and Bubble Point Testing (ASTM E128) to ensure slot tolerances within ±0.05 mm.
Absolutely. Our products are manufactured to API 19SS and API 5CT standards, with full NORSOK M-650 compliance for offshore use.
Yes, we offer various custom configurations including flanged ends (ANSI B16.5) and threaded ends (ISO 7/1) for seamless integration.
Hit enter to search or ESC to close
