Our Etched Metal Mesh is a high-precision perforated solution engineered through advanced photochemical and laser etching processes. Designed for industries requiring extreme dimensional accuracy, this material is available in high-grade stainless steel (AISI 304/316), brass, and aluminum substrates with thicknesses ranging from 0.05mm to 3mm, ensuring a burr-free finish and intricate pattern fidelity.
By leveraging photolithography masking with resolutions down to 10µm and ISO 9001:2015 compliant acid baths, we deliver customized aperture sizes from 0.1mm to 20mm. This precision-engineered mesh is ideal for critical applications in EMI shielding, medical filtration, and aerospace avionics, where zero mechanical stress and superior thermal stability are paramount.
| Substrate Materials | Stainless Steel (304/316L), Brass, Aluminum, Inconel 600 | Thickness Range | 0.05mm – 3.0mm |
|---|---|---|---|
| Dimensional Accuracy | ±0.02mm (Tolerance ±0.015mm) | Aperture Size | 0.1mm to 20mm |
| Open Area Ratio | 5% – 80% | Surface Roughness | Ra ≤0.8µm (per ASTM B881) |
| Tensile Strength | Up to 800 MPa (ISO 6892-1) | EMI Shielding | Up to 120 dB (1–10 GHz per MIL-STD-285) |
| Operating Temp | -200°C to 650°C (Inconel versions) | Certification | ISO 9001, IATF 16949, RoHS, REACH |
Complex CAD geometries with 99% repeatability and zero mechanical stress using 20,000 DPI photomasks.
Passivated 316L variants withstand 5,000+ hours of salt spray (ASTM B117) and pH 1–14 environments.
Achieve 50% weight reduction compared to stamped meshes while maintaining 400 MPa yield strength.
Available in brushed, mirror, or RAL/Pantone color-coated finishes for seamless architectural integration.
Maintains structural integrity from -200°C up to 650°C without warping or oxidation.
Full adherence to IPC-4552A and ISO 13485 standards for medical and electronic grade applications.
ASTM E1479 metallurgical analysis to verify raw material purity and grade.
pH-controlled etchant formulas (±0.1) ensuring zero heat-affected zones (HAZ).
5MP CCD cameras with 50x magnification for IPC-A-610 Class 3 pattern fidelity.
3-stage QA process covering pre-production, in-process, and post-treatment phases.
ASTM B912 electropolishing for maximum hygienic performance and smoothness.
Rigorous tensile strength validation via ISO 6892-1 Method A.
| Feature | Etched Metal Mesh | Stamped/ Punched Mesh |
|---|---|---|
| Dimensional Tolerance | ±0.015mm (Ultra-High) | ±0.1mm to ±0.5mm (Standard) |
| Mechanical Stress | Zero Stress (Chemical Process) | High Stress (Physical Impact) |
| Weight Efficiency | 50% Lighter (Optimized) | Heavier (Material Waste) |
| Edge Quality | Burr-Free (Ra ≤0.8µm) | Requires Deburring/Cleaning |
| Design Flexibility | Complex CAD / Micro-patterns | Limited to Tooling Shape |
We offer high-grade stainless steel (AISI 304, 316L), brass, aluminum, and high-temperature alloys like Inconel 600 to suit various industrial environments.
Photochemical etching is a chemical process that removes material without mechanical force, resulting in zero stress, no burrs, and significantly higher precision (up to ±0.015mm).
Yes, our etched mesh is IEC 61000-4-3 compliant and delivers EMI shielding effectiveness up to 120 dB within the 1–10 GHz range, ideal for 5G enclosures.
Absolutely. We manufacture ISO 13485 compliant filters with microbial retention as low as 0.2µm, suitable for sterilizable surgical instruments.
Depending on the material, our mesh can operate from -200°C up to 650°C (for Inconel 600 versions) without oxidation or warping.
Our production is certified to ISO 9001:2015 and IATF 16949 (automotive), and our products comply with RoHS, REACH, and IPC-4552A standards.
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