Our Photo Chemical Micro Etched Screens represent the pinnacle of precision engineering in the metal fabrication industry. Utilizing advanced photolithography and chemical etching processes, we produce ultra-fine mesh screens that achieve micron-level precision, enabling complex hole geometries as small as 10 microns with exceptionally tight tolerances for the most demanding industrial applications.
Designed for high-performance environments, these screens are engineered to be completely burr-free and stress-free, ensuring full metal integrity and perfect flatness. Whether you require specialized filtration for semiconductor manufacturing, aerospace fuel systems, or medical-grade fluid control, our etched screens provide the durability, chemical resistance, and precision necessary to optimize your operational efficiency.
| Minimum Hole Size | 10 Microns | Tolerance Level | Extremely Tight / Micron-Level |
|---|---|---|---|
| Available Materials | Stainless Steel, Nickel, Copper | Process Type | Photo Chemical Etching |
| Surface Finish | Smooth & Contamination-Free | Deformation | Zero Heat/Mechanical Stress |
| Hole Geometries | Square, Round, Slotted, Hexagonal | Customization | Non-Standard Mesh Patterns |
| Integrity | Burr-Free Edges | Application Grade | Medical, Food, Semiconductor |
Achieve ultra-fine apertures as small as 10 microns, ensuring superior filtration and flow control.
Chemical etching eliminates mechanical force and heat, maintaining absolute metal flatness and integrity.
Clean, smooth edges prevent contamination and ensure precise seating in high-tolerance assemblies.
Easily produce complex hexagonal, slotted, or fully custom shapes that traditional punching cannot achieve.
Constructed from premium alloys for maximum resistance against wear and corrosive industrial environments.
Ideal for semiconductor, medical, and food-grade uses where zero contamination is mandatory.
High-efficiency filtering for hydraulics, chemical processing, and fuel systems.
Precision masks, EMI shielding, and battery separator plates for electronics.
Microfluidic flow control and fine particle separation for laboratory use.
Lightweight, high-tolerance screens for sensors and fuel injectors.
Custom micro-patterns for decorative facades and speaker grilles.
Strict adherence to micron-level tolerances and surface purity standards.
| Performance Metric | Traditional Punching | Photo Chemical Etching |
|---|---|---|
| Precision Level | Millimeter/Micron | Ultra-Micron (10μm) |
| Material Stress | High Mechanical Stress | Zero Stress / Flat |
| Edge Quality | Presence of Burrs | Perfectly Burr-Free |
| Design Complexity | Limited to Simple Shapes | Unlimited Complex Geometries |
| Surface Purity | Moderate | Medical/Semi-Grade Clean |
Our advanced etching process can achieve complex hole shapes and sizes as small as 10 microns with extremely tight tolerances.
Unlike punching, chemical etching involves no mechanical force or heat, meaning the screens are completely burr-free and maintain full metal integrity and flatness.
We specialize in high-strength materials including stainless steel, nickel, and copper, making our screens ideal for high-wear or corrosive environments.
Yes, we can easily etch square, round, slotted, hexagonal, or entirely custom geometries tailored to your specific design requirements.
Absolutely. The process provides a smooth, contamination-free finish, making it ideal for medical, food-grade, and semiconductor applications.
Common applications include industrial micro-filtration, EMI shielding, fuel injectors, microfluidic flow control, and architectural decorative panels.
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